Introduction to the revolution of industrial energy chains
In the world of industrial robotics, cable management remains a major challenge. Robots must rotate freely without cables tangling or degrading. That’s why igus, a pioneer in motion plastics, has developed an innovative solution: an energy chain capable of rotating more than 600° while staying self‑supporting and robust.
1. The concept behind igus’ TwisterChain
The TwisterChain is a self‑supported transmission system designed to provide smooth rotation around the entire circumference of the robot. Its unique design allows the module to lift gradually at each step of rotation, preventing collisions with the assembly plate.
Progressive lifting mechanism
Each segment of the chain is arranged in a sag around the robot’s base. As the robot turns, the chain lifts step by step, ensuring a full 360° rotation without interference.
2. Technical benefits for industrial applications
This robotics-response-ban/" class="ixnews-internal-link">technology offers several key advantages:
- Rotation >600°: exceeds the limits of traditional systems.
- Self‑supporting: eliminates bulky external supports.
- Free lubrication: reduces wear and requires minimal maintenance.
Impact on automated palletizing
In palletizing lines where robots must move around pallets without losing efficiency, the TwisterChain delivers reliable transmission even in dusty or humid environments.
3. Demonstrated performance and reliability
Tests conducted by igus show that the chain can handle high loads while maintaining a constant torque. Its tribo‑polymer composition guarantees long life, even after thousands of operating hours.
“The igus TwisterChain redefines robotic mobility standards,” declares the technical director of an automated palletizing plant.
4. Simplified integration into existing systems
The chain’s installation is designed to be compatible with most standard industrial robots. Engineers can replace traditional cables with the TwisterChain in minutes, without major chassis modifications.
Quick installation guide
1. Remove the old cable.
2. Attach the lifting module to the base.
3. Connect the electrical terminals.
4. Test full rotation.
5. Cost and return on investment
While the TwisterChain represents an initial investment, its low maintenance cost and superior durability reduce long‑term TCO (Total Cost of Ownership). Companies report a 15% increase in robot uptime.
Conclusion & call to action
The igus energy chain, capable of rotating more than 600°, opens new possibilities for industrial robots, especially in palletizing and handling. To learn how this technology can optimize your production, contact our technical team today.
